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Boiler start-up monitoring

When starting up, shutting down and during significant load changes, mechanical and thermal stresses arising in thick-walled boiler elements. In order to prevent allowable values from being exceeded, main thick-walled elements are monitored.

 

The difference between the permissible stress values and their actual values is defined as the stress margin. This margin is controlled in real-time for all of the thick-walled elements, which may affect the boiler start-up or shutdown speed. This value indicates to the operator current possibilities of speeding up boiler start-up process at any time.

 

The operations control module includes tools for start-up coordination.

 

 Heat accumulation in boiler evaporator monitoring

A dynamic model of the boiler reflecting heat accumulation process is used as the basis for calculations.

The figure (see below) presents a part of the boiler operator on-screen interface.

It shows the current build-up accumulation curve and superimposed both points: current and optimal steam flow from the boiler.

Comparison of cuurent and optimal steam rate makes it easy to coordinate start-up process of the boiler.

The boiler start-up module is equipped with context-sensitive assistance system for the operator. Its purpose is to remind the operator about activities that need to be performed at specific times or to display warnings regarding unacceptable statuses.

 

The start-up control module permits the boiler start-up process to be managed in a way, which minimizes start-up losses and ensures safe operating conditions.